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Custom Mailer Boxes

Durable, affordable, and eco-friendly mailer boxes that ensure product production during shipping and enhance customers’ experience. Order now with 40% discounts and free shipping in the USA.

Instant B2B Volume Pricing & Custom Dieline Request

Get Your Custom Mailer Boxes Quote

Select your custom dimensions, material stock, and upload artwork for a free digital 3D proof.

$0.55 / piece

✓ Wholesale starting rate

Free 3D digital proof & response within 1 hour

Tactile Swatch Library

Explore Holistic Packaging Design Options

Get a plethora of custom design options for your custom packaging boxes and be unique in your product presentation.

aqueous coating

AQUEOUS COATING

This coating is fast-drying and water-based. Sustainable boxes are coated with an aqueous coating. It is available in matte and gloss options.

UV coating

UV COATING

UV coating is fast-drying as it is cured under ultraviolet light. This coating is available in gloss and matte finishes.

SPOT GLOSS UV

SPOT GLOSS UV

UV coating that is applied to a specified area and cured using ultraviolet light.

soft-touch coating

SOFT TOUCH COATING

For a velvety touch and a tactile feel, we use soft-touch coating. It makes the colors vibrant and highly catchy.

Varnish

VARNISH

Varnish is a clear coating that is applied on CMYK printing to get a gloss and matte appearance. It is also available in satin.

LAMINATION

LAMINATION

It adheres strongly to the surface of the packaging materials and is durable enough to protect boxes from tearing and moisture.

ANTI-SCRATCH LAMINATION

ANTI-SCRATCH LAMINATION

It is a cost-effective option that gives protection from fingerprints and scratches.

SILK LAMINATION

SILK LAMINATION

Silk screen is one of the premium options that is available in matte and gloss. It has a peach skin texture that gives a premium feel.

OFFSET PRINTING

OFFSET PRINTING

High volume commercial offset lithography with vibrant color reproduction and razor sharp accuracy.

DIGITAL PRINTING

DIGITAL PRINTING

Ideal for rapid short-run boxes with variable dielines, barcode serialization, and swift turnarounds.

UV PRINT

UV PRINT

Instant cure photo-polymer inks delivering ultra-durable, rub-resistant graphics on specialty stocks.

WATER-BASED INKS

WATER-BASED INKS

Non-toxic eco formulations perfectly suited for recyclable retail boxes and sustainable brands.

SOY INKS

SOY INKS

Renewable agricultural bio-based vehicle providing richer blacks and easier paper de-inking in recycling.

OIL BASED INKS

OIL BASED INKS

Deep pigment saturation engineered for dense solid colors on heavy corrugated and kraft boards.

PANTONE INKS

PANTONE INKS

Exact brand spot color matching calibrated to PMS formulas for flawless consistency across runs.

PANTONE METALLIC

PANTONE METALLIC

Lustrous gold, silver, and bronze suspended flakes yielding an upscale shimmer without foil plates.

HOT FOIL STAMPING

HOT FOIL STAMPING

Metallic or pigment foil applied via heated brass dies for unmatched reflective brilliance.

COLD FOIL STAMPING

COLD FOIL STAMPING

Inline UV curable adhesive foil transfer allowing fine gradients and overprinted color effects.

BLIND EMBOSSING

BLIND EMBOSSING

Raised sculptural 3D relief pressed into paperboard without ink for subtle tactile elegance.

REGISTERED EMBOSSING

REGISTERED EMBOSSING

Embossed relief precision aligned to overlay printed brand graphics or foil elements.

COMBINATION EMBOSSING

COMBINATION EMBOSSING

Simultaneous hot foiling and multi-level die embossing in a single mechanical pass.

BLIND DEBOSSING

BLIND DEBOSSING

Depressed inward indention creating understated depth and luxury shadows on box surfaces.

WINDOW PATCHING

WINDOW PATCHING

Clear rigid PET window film die-cut in custom shapes to showcase your product on retail shelves.

SBS C1S

SBS C1S

Solid Bleached Sulfate coated on one side for pristine exterior printability and clean natural interior.

SBS C2S

SBS C2S

Solid Bleached Sulfate double-side coated for double-sided full color box printing.

CCNB

CCNB

Clay Coated Newsback combining high opacity recycled fibers with a smooth clay printable face.

FULLY RECYCLED CCNB

FULLY RECYCLED CCNB

100% post-consumer recycled paperboard for eco-conscious packaging programs.

NATURAL BROWN KRAFT

NATURAL BROWN KRAFT

Rustic unbleached wood pulp substrate celebrating natural organic texture and supreme tear strength.

WHITE KRAFT

WHITE KRAFT

Bleached natural kraft combining organic tactile stiffness with clean minimal aesthetics.

BLACK KRAFT

BLACK KRAFT

Deep solid black dyed pulp through the core, preventing white cut edges on retail cartons.

UNCOATED UNBLEACHED

UNCOATED UNBLEACHED

Raw fibrous cardboard with earthy warmth and 100% biodegradable composition.

CLAY-COATED KRAFT

CLAY-COATED KRAFT

Smooth kaolin white coating over sturdy kraft back for high fidelity packaging prints.

CLAY NATURAL KRAFT

CLAY NATURAL KRAFT

Engineered balance of clean surface ink holdout and raw kraft mechanical durability.

METALLIC

METALLIC

Laminated metallized foil board delivering reflective gold, silver, or bronze luster.

HOLOGRAPHIC

HOLOGRAPHIC

Diffractive light-refracting surface displaying rainbow iridescent shifts on retail shelves.

TEXTURED

TEXTURED

Embossed felt, linen, and micro-grooved tactile cardstock for ultra-luxe product presentations.

NATURAL KRAFT BOARD

NATURAL KRAFT BOARD

High-burst test fluted corrugate providing supreme puncture resistance for e-commerce shippers.

OYSTER WHITE BOARD

OYSTER WHITE BOARD

Mottled white kraft linerboard giving crisp contrast for one or two color flexographic print.

KEMI WHITE BOARD

KEMI WHITE BOARD

Bleached clay-coated kraft liner offering enhanced gloss retention for retail mailers.

BLEACHED WHITE BOARD

BLEACHED WHITE BOARD

Ultra pure white corrugated liner suited for high-definition full-color litho-laminated retail boxes.

SINGLE FACE

SINGLE FACE

One flat liner adhered to exposed fluting, great for flexible interior wrapping and collar protectors.

SINGLE WALL

SINGLE WALL

Standard 3-ply structure (two linerboards enclosing one fluted medium) for everyday shipping boxes.

DOUBLE WALL

DOUBLE WALL

Heavy duty 5-ply construction delivering outstanding stacking strength for wholesale carton master packs.

TRIPLE WALL

TRIPLE WALL

Maximum strength 7-ply board for bulk palletized cargo, long haul transit, and export shipping.

A-FLUTE (14)

A-FLUTE (1/4")

Thickest flute profile delivering superior vertical compression strength and impact cushioning.

B-FLUTE (18)

B-FLUTE (1/8")

Excellent crush resistance with smooth surface characteristics for direct flexographic box printing.

C-FLUTE (316)

C-FLUTE (3/16")

The most widely used corrugated flute for shipping cartons, offering well-rounded durability.

E-FLUTE (116)

E-FLUTE (1/16")

Micro-flute grade specifically engineered for luxury mailers and retail presentation packaging.

F-FLUTE (132)

F-FLUTE (1/32")

Ultra thin flute reducing paper fiber usage while offering folding carton stiffness and print surface.

GREY CHIPBOARD

GREY CHIPBOARD

Heavy rigid paperboard base (800–1800 GSM) providing structural non-collapsible luxury box frames.

DUPLEX CHIPBOARD

DUPLEX CHIPBOARD

Multi-ply chipboard with one bleached white side for immaculate interior appearance and wrapped luxury.

CUSTOM STYLES

CUSTOM STYLES

Two-piece setup, book-style magnetic flaps, pillow packs, and slide drawer formats tailored to your products.

CUSTOM INSERTS

CUSTOM INSERTS

Precision foam, paperboard bridges, and collar stays securing button-downs during shipping.

UNLIMITED PAPER

UNLIMITED PAPER

Pick from thousands of certified substrates, textured specialty stocks, and sustainable blends.

UNLIMITED ADD-ONS

UNLIMITED ADD-ONS

Combine spot gloss UV, custom die-cut windows, foil stamping, and debossed brand crests.

LEATHER VELVET

LEATHER / VELVET

Opulent tactile outer wrap and inner lining options for couture and high-end formalwear boxes.

CUSTOM RIBBONS

CUSTOM RIBBONS

Grosgrain, satin, and cotton pull ribbon tabs for magnetic flap luxury box closures.

What are Mailer Boxes?

Boxes that are specifically designed to deliver products from one place to another are called mailer boxes. These boxes are made from durable materials so that the product can be protected from all kinds of damage during shipping. In addition, brands print their logos on these boxes and can design them in single or multiple colors.

Custom mailer boxes are used by retail brands, e-commerce companies, and other brands to keep their products intact and in their original form during transit and enhance their brand identity. These boxes come in every size, shape, and style. Their unique design makes them easy to use and creates a seamless unboxing experience.

If you want to safely deliver your gifts, subscription kits, PR packages, or retail items along with your brand message, Best Product Packaging offers the retail packaging of your choice. Our rates and quality are better than those of other packaging companies. Order now!

Make A Good First Impression with Our Custom Printed Mailer Boxes

When a customer finalizes an order, the next important step for brands is to pack the product. In today’s era, the brands that receive good reviews from customers are those that deliver products in an intact and presentable manner. Would you also like your brand to make a good impression on your customers? If so, purchase creatively designed custom mailer boxes today. We manufacture these boxes not only in durable E-flute corrugated stock but also in other cardstock materials, which are quite effective for protecting your products. The thickness of these boxes enables them to resist pressure and other factors during shipping. In short, through these boxes, you can ensure that your product reaches your customers safely and soundly.

You ordered two parcels from different brands. One parcel is packed in a simple box, while the other is in a professionally designed printed mailer box with a logo. Which box will leave a more positive impression? Certainly, the one with the printed logo and vivid colors. Therefore, we offer you the opportunity to purchase our mailer boxes with logos at affordable rates and with appealing printing. These boxes can help you create a lasting impression on your customers.

Versatile and Unique Mailing Packaging for All Retail And E-Commerce Brands

Using the same size, same color, or same style of packaging for all products is not the best strategy. Whether it’s an e-commerce brand or a retail brand, they deliver products in mailer style boxes that align with both the product and their brand. That’s why at Best Product Packaging, we manufacture versatile, eco-friendly, and durable mailer packaging boxes for all types of brands and products.

If you want to deliver your small or medium items in a presentable manner with brand recognition, we will design your boxes according to the dimensions and nature of your product, both inside and out, so that you won’t have to compromise on our services. We use our next-generation printing technology to print display mailer boxes in a unique style, incorporating your preferred colors, product images, and brand logo.

12 Different Sizes of Mailer Boxes

Is a single-size mailer box suitable for packing products of different sizes? Absolutely not, because if the box is too large, the product will move around freely and may break by repeatedly hitting the walls of the mailer box. On the other hand, if the box is too small, the product won’t fit inside. That’s why we offer you wholesale mailer boxes in every size. You can choose boxes in any size from us to deliver your products effectively.

Some Common Sizes of Mailer Boxes:

  • 5.3″ L x 3″ W x 1.6″ H
  • 6.6″ L x 4″ W x 3.0″ H
  • 6.3″ L x 5″ W x 2.3″ H
  • 7.6″ L x 5″ W x 3″ H
  • 8.7″ L x 6″ W x 3″ H
  • 8.7″ L x 8″ W x 5″ H
  • 9.5″ L x 6.2″ W x 4″ H
  • 10″ L x 8″ W x 4″ H
  • 9.6″ L x 7″ W x 2″ H
  • 12″ L x 9.3″ x 3″ H
  • 12.7″ L x 9″ W x 2″ H
  • 2.7″ L x 10″ W x 4″ H

You can safely deliver cosmetics, personal care items, apparel, jewelry, promotional items, or gifts in boxes with a personal touch. Due to their precise size, these boxes provide a snug fit for your products and protect them from potential damage during shipping. We also design these boxes with various add-ons, such as inserts, windows, handles, bow ties, and jute rope. Whatever type of custom mailer packaging you need, contact Best Product Packaging to turn your dreams into reality. With us, you have the freedom to get cardboard mailer boxes in any size, shape, style, and color (white, black, brown, blue, green, pink, and more) at affordable rates.

Sustainable Approaches On Every Order

We are revolutionizing sustainable packaging solutions in the US market. We have corrugated stock with maximum recyclable capacity to create sustainable mailer boxes. By using this stock, we produce packaging that can help your brand stand out as a sustainable approach in the market. Utilizing these boxes allows you to reduce your brand’s footprint while protecting the Earth from pollution. Can you imagine getting high-quality, sustainable, and affordable mailer boxes all from one place? You can, and it’s only with Best Product Packaging. Purchase wholesale mailer boxes from us at affordable rates, with the best quality printing and materials available in any quantity. Through our sustainable and durable materials, we also customize corrugated mailer boxes as well as white mailer boxes.

Why Choose Us?

Best Product Packaging is one of the trusted and best box manufacturers in the USA packaging industry. Due to our customer-centric approaches and excellent services, clients repeatedly choose us to design custom mailer boxes for their products. With us, they receive not only high-quality packaging but also ideal services, such as low minimum order facilities, bulk discounts, fast turnaround times, and free shipping services. If you are satisfied with our services and quality, please contact our CSR, Jacob, to purchase your preferred wholesale mailer boxes at extremely low prices.

Packaging that Not Just Delivers Product But Also Brand Message

We create premium, durable, eco-friendly, and convenient mailer boxes with logo designs that not only deliver your products safely but also convey your brand message to customers. Whether you need these boxes for product protection or brand promotion, they perform excellently in both aspects. Our packaging engineers utilize all their skills to create custom mailer boxes according to your preferences. We offer a 40% discount on the first order for our clients.

DimensionsAny custom size and shape
Quantities100 – 500,000 units
Paper Stock10pt to 28pt (60lb to 400lb) eco-friendly kraft, E-flute corrugated, bux board, cardstock, rigid board
PrintingPlain, CMYK, PMS, no printing
FinishingGloss lamination, matte lamination, gloss AQ, gloss UV, matte UV, spot UV, embossing, debossing, foiling
Included OptionsDie cutting, gluing, scoring, perforation, window patching
Additional OptionsEco-friendly inks, custom inserts, tissue wrap, ribbon, magnetic closure
ProofFlat view, 3D mock-up, physical sampling (on request)
Turnaround8–10 business days; rush available
ShippingFlat, free shipping across the USA
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The Best Product Packaging Advantage

Why Choose Best Product Packaging?

Freedom to order your custom packaging boxes with enterprise precision and zero procurement headaches.

Free Design Support

Discuss your requirements and collaborate with our dieline structural engineers without consulting fees.

Limitless Customizations

Customized boxes tailored to every product size, shape, and weight profile your brand creates.

Fast TAT & Free Shipping

Custom boxes shipped promptly without any hidden logistics fee throughout the continental United States.

Wholesale Prices & No MOQ

Enjoy full freedom to order your custom packaging boxes starting from 50 units up to enterprise bulk.

Ready to Configure Dielines & Place Your Order?

Instant volume pricing starting at $0.55/piece • Free 3D digital proofing included

Testimonials

What Our Customers Say

Trusted by startups, retailers, and enterprise brands nationwide.

Rated 5 out of 5

“Best Product Packaging offers outstanding quality and attention-to-detail services. I have got a company that is giving packaging that truly represents my brand.”

William E. Kennedy

Restaurant & Merch Brand

Rated 5 out of 5

“Best Product Packaging has a reliable service with consistent print quality every time.”

Melissa L. Turner

Restaurant Manager

Rated 5 out of 5

“Best Product Packaging always delivers fast and remains in constant communication with my company during the whole production process, making it easy to convert visionary packaging into real boxes.”

David Moses

Shop Owner

Rated 5 out of 5

“This company has always understood my packaging and printing requirements. Best Product Packaging has never disappointed me due to their efficient and perfect services.”

Charlie E. Brown

Customer & Apparel Director

Frequently Asked Questions

Got Questions About Custom Mailer Boxes?

Everything brands need to know about dielines, minimums, sampling, and shipment.

What is your standard production turnaround time?

Standard manufacturing takes 4 to 8 business days following digital dieline sign-off. Expedited rush production (2 to 4 business days) is available upon request for urgent launches and seasonal runs.

What artwork specifications do you require for accurate color reproduction?

We recommend vector artwork files in AI, PDF, or EPS formats in CMYK color space at 300 DPI or higher with text outlined. If you have specific brand Pantone colors, please note your PMS codes so we can match them exactly on our Heidelberg presses.

Do custom boxes ship flat or fully assembled?

To minimize transit volume and shipping costs, folding carton boxes and collapsible magnetic boxes ship flat with pre-glued tape strips for rapid snap assembly. Two-piece rigid setup boxes can also ship pre-assembled if required by your fulfillment warehouse.

Can I request a physical prototype before running 5,000 units?

Yes! We offer 1-unit physical prototype sampling ($15) so you can physically inspect paperboard stiffness, test fit your products, and verify print colors before releasing your complete production order.

Custom Mailer Boxes: Frequently Asked Questions

What is the minimum order quantity for Custom Mailer Boxes?

Orders in our Mailer Style Boxes range start from 100 units.

How long does production take?

Standard production takes 12-14 days after artwork approval. Rush production of 6-8 working days is available on request.

Is shipping free on my custom mailer boxes order?

Yes. Shipping is free across the USA.

Do you charge for design, dies or plates?

No. Custom design support is free and there are no die or plate charges.

What materials and finishes can I choose?

Your custom mailer boxes can be made in Cardboard, Kraft, Corrugated, Rigid or Mylar, with gloss, matte, soft-touch, embossing, foil stamping and spot UV finishes.

How do I get a price?

Request a quote for custom mailer boxes with your size, material and quantity. Listed prices are indicative per-unit "from" prices at volume; the final price is confirmed by quote.

What other packaging do you offer in Mailer Style Boxes?

Besides this product, we make custom printed boxes and packaging across the same range. Browse related pages on this site or request a quote for your own size and style.