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Custom Hat Boxes

Whether you offer AP cowboy hats, fashionable hats, sport hats, or other types of hats, we allow you to deliver them in our custom hat boxes with your brand logo for protection. We design and customize these boxes according to your hat protection needs and branding requirements. Whether you need hat shipping boxes or hat boxes with lids, Best Product Packaging can fulfill your needs. We utilize advanced technology and skills to provide you with your dream wholesale hat boxes, including free design support, bulk discounts, and free shipping.

Instant B2B Volume Pricing & Custom Dieline Request

Get Your Custom Hat Boxes Quote

Select your custom dimensions, material stock, and upload artwork for a free digital 3D proof.

$0.55 / piece

✓ Wholesale starting rate

Free 3D digital proof & response within 1 hour

Tactile Swatch Library

Explore Holistic Packaging Design Options

Get a plethora of custom design options for your custom packaging boxes and be unique in your product presentation.

aqueous coating

AQUEOUS COATING

This coating is fast-drying and water-based. Sustainable boxes are coated with an aqueous coating. It is available in matte and gloss options.

UV coating

UV COATING

UV coating is fast-drying as it is cured under ultraviolet light. This coating is available in gloss and matte finishes.

SPOT GLOSS UV

SPOT GLOSS UV

UV coating that is applied to a specified area and cured using ultraviolet light.

soft-touch coating

SOFT TOUCH COATING

For a velvety touch and a tactile feel, we use soft-touch coating. It makes the colors vibrant and highly catchy.

Varnish

VARNISH

Varnish is a clear coating that is applied on CMYK printing to get a gloss and matte appearance. It is also available in satin.

LAMINATION

LAMINATION

It adheres strongly to the surface of the packaging materials and is durable enough to protect boxes from tearing and moisture.

ANTI-SCRATCH LAMINATION

ANTI-SCRATCH LAMINATION

It is a cost-effective option that gives protection from fingerprints and scratches.

SILK LAMINATION

SILK LAMINATION

Silk screen is one of the premium options that is available in matte and gloss. It has a peach skin texture that gives a premium feel.

OFFSET PRINTING

OFFSET PRINTING

High volume commercial offset lithography with vibrant color reproduction and razor sharp accuracy.

DIGITAL PRINTING

DIGITAL PRINTING

Ideal for rapid short-run boxes with variable dielines, barcode serialization, and swift turnarounds.

UV PRINT

UV PRINT

Instant cure photo-polymer inks delivering ultra-durable, rub-resistant graphics on specialty stocks.

WATER-BASED INKS

WATER-BASED INKS

Non-toxic eco formulations perfectly suited for recyclable retail boxes and sustainable brands.

SOY INKS

SOY INKS

Renewable agricultural bio-based vehicle providing richer blacks and easier paper de-inking in recycling.

OIL BASED INKS

OIL BASED INKS

Deep pigment saturation engineered for dense solid colors on heavy corrugated and kraft boards.

PANTONE INKS

PANTONE INKS

Exact brand spot color matching calibrated to PMS formulas for flawless consistency across runs.

PANTONE METALLIC

PANTONE METALLIC

Lustrous gold, silver, and bronze suspended flakes yielding an upscale shimmer without foil plates.

HOT FOIL STAMPING

HOT FOIL STAMPING

Metallic or pigment foil applied via heated brass dies for unmatched reflective brilliance.

COLD FOIL STAMPING

COLD FOIL STAMPING

Inline UV curable adhesive foil transfer allowing fine gradients and overprinted color effects.

BLIND EMBOSSING

BLIND EMBOSSING

Raised sculptural 3D relief pressed into paperboard without ink for subtle tactile elegance.

REGISTERED EMBOSSING

REGISTERED EMBOSSING

Embossed relief precision aligned to overlay printed brand graphics or foil elements.

COMBINATION EMBOSSING

COMBINATION EMBOSSING

Simultaneous hot foiling and multi-level die embossing in a single mechanical pass.

BLIND DEBOSSING

BLIND DEBOSSING

Depressed inward indention creating understated depth and luxury shadows on box surfaces.

WINDOW PATCHING

WINDOW PATCHING

Clear rigid PET window film die-cut in custom shapes to showcase your product on retail shelves.

SBS C1S

SBS C1S

Solid Bleached Sulfate coated on one side for pristine exterior printability and clean natural interior.

SBS C2S

SBS C2S

Solid Bleached Sulfate double-side coated for double-sided full color box printing.

CCNB

CCNB

Clay Coated Newsback combining high opacity recycled fibers with a smooth clay printable face.

FULLY RECYCLED CCNB

FULLY RECYCLED CCNB

100% post-consumer recycled paperboard for eco-conscious packaging programs.

NATURAL BROWN KRAFT

NATURAL BROWN KRAFT

Rustic unbleached wood pulp substrate celebrating natural organic texture and supreme tear strength.

WHITE KRAFT

WHITE KRAFT

Bleached natural kraft combining organic tactile stiffness with clean minimal aesthetics.

BLACK KRAFT

BLACK KRAFT

Deep solid black dyed pulp through the core, preventing white cut edges on retail cartons.

UNCOATED UNBLEACHED

UNCOATED UNBLEACHED

Raw fibrous cardboard with earthy warmth and 100% biodegradable composition.

CLAY-COATED KRAFT

CLAY-COATED KRAFT

Smooth kaolin white coating over sturdy kraft back for high fidelity packaging prints.

CLAY NATURAL KRAFT

CLAY NATURAL KRAFT

Engineered balance of clean surface ink holdout and raw kraft mechanical durability.

METALLIC

METALLIC

Laminated metallized foil board delivering reflective gold, silver, or bronze luster.

HOLOGRAPHIC

HOLOGRAPHIC

Diffractive light-refracting surface displaying rainbow iridescent shifts on retail shelves.

TEXTURED

TEXTURED

Embossed felt, linen, and micro-grooved tactile cardstock for ultra-luxe product presentations.

NATURAL KRAFT BOARD

NATURAL KRAFT BOARD

High-burst test fluted corrugate providing supreme puncture resistance for e-commerce shippers.

OYSTER WHITE BOARD

OYSTER WHITE BOARD

Mottled white kraft linerboard giving crisp contrast for one or two color flexographic print.

KEMI WHITE BOARD

KEMI WHITE BOARD

Bleached clay-coated kraft liner offering enhanced gloss retention for retail mailers.

BLEACHED WHITE BOARD

BLEACHED WHITE BOARD

Ultra pure white corrugated liner suited for high-definition full-color litho-laminated retail boxes.

SINGLE FACE

SINGLE FACE

One flat liner adhered to exposed fluting, great for flexible interior wrapping and collar protectors.

SINGLE WALL

SINGLE WALL

Standard 3-ply structure (two linerboards enclosing one fluted medium) for everyday shipping boxes.

DOUBLE WALL

DOUBLE WALL

Heavy duty 5-ply construction delivering outstanding stacking strength for wholesale carton master packs.

TRIPLE WALL

TRIPLE WALL

Maximum strength 7-ply board for bulk palletized cargo, long haul transit, and export shipping.

A-FLUTE (14)

A-FLUTE (1/4")

Thickest flute profile delivering superior vertical compression strength and impact cushioning.

B-FLUTE (18)

B-FLUTE (1/8")

Excellent crush resistance with smooth surface characteristics for direct flexographic box printing.

C-FLUTE (316)

C-FLUTE (3/16")

The most widely used corrugated flute for shipping cartons, offering well-rounded durability.

E-FLUTE (116)

E-FLUTE (1/16")

Micro-flute grade specifically engineered for luxury mailers and retail presentation packaging.

F-FLUTE (132)

F-FLUTE (1/32")

Ultra thin flute reducing paper fiber usage while offering folding carton stiffness and print surface.

GREY CHIPBOARD

GREY CHIPBOARD

Heavy rigid paperboard base (800–1800 GSM) providing structural non-collapsible luxury box frames.

DUPLEX CHIPBOARD

DUPLEX CHIPBOARD

Multi-ply chipboard with one bleached white side for immaculate interior appearance and wrapped luxury.

CUSTOM STYLES

CUSTOM STYLES

Two-piece setup, book-style magnetic flaps, pillow packs, and slide drawer formats tailored to your products.

CUSTOM INSERTS

CUSTOM INSERTS

Precision foam, paperboard bridges, and collar stays securing button-downs during shipping.

UNLIMITED PAPER

UNLIMITED PAPER

Pick from thousands of certified substrates, textured specialty stocks, and sustainable blends.

UNLIMITED ADD-ONS

UNLIMITED ADD-ONS

Combine spot gloss UV, custom die-cut windows, foil stamping, and debossed brand crests.

LEATHER VELVET

LEATHER / VELVET

Opulent tactile outer wrap and inner lining options for couture and high-end formalwear boxes.

CUSTOM RIBBONS

CUSTOM RIBBONS

Grosgrain, satin, and cotton pull ribbon tabs for magnetic flap luxury box closures.

Keep Your Leather or Clothing Hats Neat and Clean Through Our Protective Custom Hat Boxes

Whether your hats are made of leather or fabric, their protection is crucial for the success of your brand. At Best Product Packaging, we manufacture protective hat packaging tailored to your needs. These packaging boxes are crafted using durable and premium materials to ensure the safety of your fashionable and official hats.

Additionally, we design hat boxes with inside inserts that help in the proper placement of hats within the boxes. You can use these boxes not only for safely displaying your hats on shelves but also for secure shipping. Our hat shipping packaging is an excellent option for all e-commerce apparel brands, ensuring that hats reach customers in their original quality.

Catch The Ways Of Success Through Our Hat Packaging with Logo

Promoting your products is crucial for apparel brands. If you are producing hats, it is essential to choose packaging that reflects your brand’s identity. We design custom hat boxes featuring your brand logo, allowing your fashionable hats to stand out.

If you want to add a more luxurious touch to your hat boxes, we offer options for you to customize them with your brand logo, marketing taglines, or specific graphic elements using gold foiling, silver foiling, embossing, debossing, or spot UV techniques. If you aim to thrive in a competitive market, purchase our custom boxes for hats with your brand logo at affordable rates today.

Would you like to give your hat boxes a more luxurious touch? If so, you can customize these boxes with your brand logo, marketing taglines, or specific graphic elements through various techniques like gold foiling, silver foiling, embossing, debossing, or spot UV. If you want to survive in a competitive market, order our custom hat packaging boxes with your brand logo today at affordable prices.

Customize Your Boxes In Functional Shapes, Styles, and Custom Sizes

With us, you have complete freedom to customize your custom hat packaging boxes in any shape, style, and size of your choice. We offer creative freedom to our customers to let them meet their all packaging needs. We use our advanced die-cutting machinery and tools to help you customize your custom hat boxes in various designs, including:

  • Roll-End Tuck Boxes
  • Tuck Boxes
  • Hat Boxes with Lids
  • Mailer Boxes
  • As Well As Hat Shipping Boxes

Apart from these shapes and styles, you can also ask us to customize your custom packaging for hats in any standard and custom size of your choice with 100% precision. If you agree, contact us to order your dream packaging. With us, you can also get apparel boxes, clothing boxes as well as sock packaging in your desired shapes, styles, and sizes at highly competitive rates all over the USA.

Order Wholesale with 50% Discounts

Best Product Packaging is a trusted custom packaging supplier in the USA. If you are looking for a packaging company that helps you to get premium yet sustainable custom hat packaging at affordable rates, you are in the right place. We assure you that you will get dream packaging from us and enjoy our premium packaging services. Our services are free design support, bulk discounts, fast turnaround time, and free shipping of hat boxes wholesale.

Best Packaging To Display And Deliver Your Hats Carefully

Our creatively designed cardboard hat boxes are best to stand out your brand, keep your hats neat and clean for customers, and can provide easy unboxing experience to them. We use our durable materials to make them durable and design them in unique shapes and style as well to make lasting impression. With Best Product Packaging, you have freedom to customize your hat boxes per your specifications to get desired benefits. If you need any assistance, contact our CSR, Jacob.

DimensionsAny custom size and shape
Quantities100 – 500,000 units
Paper Stock10pt to 28pt (60lb to 400lb) eco-friendly kraft, E-flute corrugated, bux board, cardstock, rigid board
PrintingPlain, CMYK, PMS, no printing
FinishingGloss lamination, matte lamination, gloss AQ, gloss UV, matte UV, spot UV, embossing, debossing, foiling
Included OptionsDie cutting, gluing, scoring, perforation, window patching
Additional OptionsEco-friendly inks, custom inserts, tissue wrap, ribbon, magnetic closure
ProofFlat view, 3D mock-up, physical sampling (on request)
Turnaround8–10 business days; rush available
ShippingFlat, free shipping across the USA
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The Best Product Packaging Advantage

Why Choose Best Product Packaging?

Freedom to order your custom packaging boxes with enterprise precision and zero procurement headaches.

Free Design Support

Discuss your requirements and collaborate with our dieline structural engineers without consulting fees.

Limitless Customizations

Customized boxes tailored to every product size, shape, and weight profile your brand creates.

Fast TAT & Free Shipping

Custom boxes shipped promptly without any hidden logistics fee throughout the continental United States.

Wholesale Prices & No MOQ

Enjoy full freedom to order your custom packaging boxes starting from 50 units up to enterprise bulk.

Ready to Configure Dielines & Place Your Order?

Instant volume pricing starting at $0.55/piece • Free 3D digital proofing included

Testimonials

What Our Customers Say

Trusted by startups, retailers, and enterprise brands nationwide.

Rated 5 out of 5

“Best Product Packaging offers outstanding quality and attention-to-detail services. I have got a company that is giving packaging that truly represents my brand.”

William E. Kennedy

Restaurant & Merch Brand

Rated 5 out of 5

“Best Product Packaging has a reliable service with consistent print quality every time.”

Melissa L. Turner

Restaurant Manager

Rated 5 out of 5

“Best Product Packaging always delivers fast and remains in constant communication with my company during the whole production process, making it easy to convert visionary packaging into real boxes.”

David Moses

Shop Owner

Rated 5 out of 5

“This company has always understood my packaging and printing requirements. Best Product Packaging has never disappointed me due to their efficient and perfect services.”

Charlie E. Brown

Customer & Apparel Director

Frequently Asked Questions

Got Questions About Custom Hat Boxes?

Everything brands need to know about dielines, minimums, sampling, and shipment.

What is your standard production turnaround time?

Standard manufacturing takes 4 to 8 business days following digital dieline sign-off. Expedited rush production (2 to 4 business days) is available upon request for urgent launches and seasonal runs.

What artwork specifications do you require for accurate color reproduction?

We recommend vector artwork files in AI, PDF, or EPS formats in CMYK color space at 300 DPI or higher with text outlined. If you have specific brand Pantone colors, please note your PMS codes so we can match them exactly on our Heidelberg presses.

Do custom boxes ship flat or fully assembled?

To minimize transit volume and shipping costs, folding carton boxes and collapsible magnetic boxes ship flat with pre-glued tape strips for rapid snap assembly. Two-piece rigid setup boxes can also ship pre-assembled if required by your fulfillment warehouse.

Can I request a physical prototype before running 5,000 units?

Yes! We offer 1-unit physical prototype sampling ($15) so you can physically inspect paperboard stiffness, test fit your products, and verify print colors before releasing your complete production order.

Custom Hat Boxes: Frequently Asked Questions

What is the minimum order quantity for Custom Hat Boxes?

Orders in our Custom Apparel Packaging range start from 100 units.

How long does production take?

Standard production takes 12-14 days after artwork approval. Rush production of 6-8 working days is available on request.

Is shipping free on my custom hat boxes order?

Yes. Shipping is free across the USA.

Do you charge for design, dies or plates?

No. Custom design support is free and there are no die or plate charges.

What materials and finishes can I choose?

Your custom hat boxes can be made in Cardboard, Kraft, Corrugated, Rigid or Mylar, with gloss, matte, soft-touch, embossing, foil stamping and spot UV finishes.

How do I get a price?

Request a quote for custom hat boxes with your size, material and quantity. Listed prices are indicative per-unit "from" prices at volume; the final price is confirmed by quote.

What other packaging do you offer in Custom Apparel Packaging?

Besides this product, we make custom printed boxes and packaging across the same range. Browse related pages on this site or request a quote for your own size and style.